Vanway Precision Materials Tech Co.,Ltd
Large Size 1000mm Length Aluminum Extrusion Enclosures
PRODUCT PARAMETERS
Description
Large Size 1000mm Length Aluminum Extrusion Enclosures for New Energy Charger Module
Introduction to Large-Size Aluminum Extrusion Enclosures
Designed specifically for high-power new energy charger systems, these large-size aluminum extrusion enclosures feature a standard 1000mm length. Furthermore, they are crafted from premium 6063-T5 and 6061-T6 aluminum alloy. Consequently, the heavy-duty extrusion structure integrates robust load-bearing capacity with exceptional thermal conductivity. Therefore, it effectively addresses the core needs of modern new energy charger modules.
Optimized Thermal Management for EV Chargers
To ensure operational stability, the integrated engineering actively manages heat dissipation for high-voltage components. In addition, it provides reliable protection against harsh environmental hazards. Since these profiles are compliant with IP65 and IP67 waterproof standards, they ensure long-term operational safety. As a result, AC/DC chargers can run continuously in residential, commercial, and industrial settings.
Global Compliance and Versatile Housing Solutions
Moreover, our manufacturing process strictly meets RoHS, CE, and IEC 61851 certifications. Therefore, this product serves as a highly trusted housing solution for electric vehicle (EV) charging stations. Meanwhile, it is equally ideal for energy storage systems (ESS) and renewable energy charging equipment. Finally, the standard 1000mm length remains fully customizable to fit your specific engineering layout.
Specification Table Aluminum Extrusion Enclosures:
| Parameter | Details |
|---|---|
| Material | 6063-T5/6061-T6 aluminum alloy (thermal conductivity: 201–218 W/(m·K)) |
| Standard Length | 1000 mm (customizable range: 800 mm – 3000 mm; cuttable to exact size) |
| Cross-Section Dimensions | 80×120 mm / 100×150 mm / 120×180 mm (custom profiles available) |
| Wall Thickness | 2.5–5.0 mm (optimized for structural stability and heat transfer) |
| Protection Grade | IP65 (standard) / IP67 (sealed version with silicone gaskets) |
| Surface Treatment | Black anodization (15–30μm), electrostatic powder coating (anti-UV), or conductive oxidation |
| Operating Temperature | -40℃ ~ 140℃ (resists high heat from charger components) |
| Installation Type | Floor-mount, wall-mount, pole-mount (with reinforced mounting brackets) |
| Load-Bearing Capacity | ≤50 kg (supports internal charger modules and wiring harnesses) |
| Dimensional Tolerance | ±0.1 mm (extrusion precision) / ±0.05 mm (CNC machining) |
| Certifications | RoHS, IEC 61851, UL 94 V-0, ISO 9001, CE |
| Weight | 4.5–8.2 kg (varies by cross-section and wall thickness) |
| Heat Dissipation | Integrated extrusion fins (heat dissipation efficiency: 30% higher than flat enclosures) |
Application Scenarios:
- Electric vehicle (EV) DC fast charging stations (50kW–350kW)
- Residential/commercial AC wall-mounted chargers (7kW–22kW)
- Energy storage system (ESS) charging/discharging modules
- Solar/wind power renewable energy charger units
- Electric bus/truck fleet charging stations
- Industrial new energy equipment charger housings
- Portable EV charging station modules
- Off-grid new energy charging systems (remote areas)
Surface Treatment & Product Advantages:
Surface Treatment:
Three specialized options tailored to new energy charger requirements:
Product Advantages:
Structural & Thermal Performance
1. Ample Internal Space
The 1000mm length and customizable cross-sections accommodate large charger components easily. Consequently, it simplifies the overall assembly process for wiring harnesses.
2. Superior Heat Dissipation
Aluminum alloy’s high thermal conductivity reduces internal temperatures by 25–40℃. Thus, it actively prevents overheating and extends component lifespan.
3. Rugged Structural Stability
Thick extrusion molding ensures the housing resists deformation. Accordingly, it supports heavy internal loads in harsh industrial settings.
Environmental & Global Compliance
4. Reliable Protection
Moreover, the IP65/IP67 rating completely blocks dust and rain. Therefore, it enables safe operation in high-humidity coastal environments.
5. Custom Flexibility
We support custom length cutting and CNC-machined cutouts. Subsequently, there are no mold fees for orders over 50 units.
6. Global Standards
This housing fully meets IEC 61851 and UL 94 V-0 standards. As a result, it facilitates quick market access in Europe and North America.
7. Easy Maintenance
Multiple mounting options come with pre-drilled holes. Finally, removable end caps simplify subsequent module inspection and repair.
FAQs:
Q: What is the lead time for bulk orders, and do you provide sample testing?
A: Prototypes (sample units) are ready in 7–10 days; bulk orders (500+ units) have a 15–20 day lead time. We provide free sample testing (thermal performance, IP rating) and custom certification support (e.g., UL, TUV) for global markets.s an option) enhances shielding by redirecting EMI to the ground, recommended for high-noise environments.
Q: Can the 1000mm length be customized to fit my specific charger module size?
A: Yes. The enclosure is fully customizable—length can be adjusted from 800mm to 3000mm, and cross-section dimensions (e.g., 90×130mm) can be tailored to your module’s footprint, with no mold fees for custom profiles (MOQ: 100 units).
Q: Why is 6063-T5/6061-T6 aluminum alloy used for new energy charger enclosures?
A: These alloys balance three critical needs: high thermal conductivity (dissipates charger heat efficiently), structural rigidity (supports heavy components in large enclosures), and extrusion feasibility (enables complex finned designs for heat dissipation).
Q: How does the enclosure handle the high heat generated by fast-charging modules?
A: The integrated extrusion fins + aluminum’s thermal conductivity (201 W/(m·K)) boost heat dissipation by 30% vs. standard enclosures. For 350kW fast chargers, optional thermal pads or built-in heat sinks can be added to further enhance cooling.
Q: Is the enclosure suitable for outdoor EV charging stations in harsh weather?
A: Absolutely. With IP67 protection (sealed silicone gaskets) and anti-UV surface treatment, it resists rain, dust, extreme temperatures (-40℃~140℃), and UV radiation—ideal for outdoor use in all climates.
Q: Can the surface treatment withstand coastal high-salt environments?
A: Yes. Black anodization (≥20μm) or powder coating with anti-corrosion additives achieves 500+ hours salt spray resistance, preventing rust and corrosion in coastal charging stations.
Q: What mounting options are available for different installation scenarios?
A: Standard options include floor-mount (reinforced base brackets), wall-mount (flange tabs), and pole-mount (adjustable straps). Custom mounting solutions (e.g., ceiling-mount) can be designed for unique setups.
Q: Does the enclosure support EMI shielding for sensitive charger electronics?
A: Yes. Opt for conductive oxidation surface treatment + conductive gaskets (Ni-Cu-Ni plated foam) to achieve 80–90 dB shielding effectiveness (30 MHz–1 GHz), protecting charger modules from electromagnetic interference.
Vanway Tech – Premium Quality Custom Aluminum Extrusions Manufacturing
Vanway Precision Materials Tech Co.,Ltd is a trusted leader in premium aluminum extrusion profiles. It offers custom, industrial, architectural options, angle, channels, tubes and precision extruded products for industrial, infrastructure and downstream sectors.
Contact Vanway Tech today for tailored one-stop aluminium extrusion solutions.
Tel: +86 – 188 6143 8114 Chloe.Xue @ WeChat
FAQs
Can you supply custom extruded aluminum profiles with OEM drawings & precise tolerances?
What surface treatments are available for export-grade aluminum profiles?
What is the range of custom size & cross-section for your export aluminum profiles?
What’s the MOQ for aluminum profiles and can we mix different profiles in one container?
How long is the lead time for custom aluminum profile extrusion & export shipment?
What packaging & shipping solutions do you offer for overseas aluminum profile orders?
Do your aluminum profiles meet international export standards (CE, ASTM, AAMA, EN)?
What testing do your export aluminum profiles undergo to ensure quality?
Contact With Vanway Tech Team for Premium Aluminium Extrusion Products!
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Email: info@vanway-tech.com
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Address: No. 588, Wuyi South Road, CSJ Moldware Town, Wujin, Changzhou, Jiangsu, China
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